bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in tight spaces. Users benefit from compact top-course drive technology with especially high power densities and certainly smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal Bevel Planetary Gearbox torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input part planetary stage in four sizes, ideal for any engine desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes can be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement A lot of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby various other angles are also fundamentally possible. The direction of rotation of the drive shaft and the output shaft could possibly be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is cheaper to manufacture. However, since only small profile coverage can be noticed with gearwheels with directly or helical the teeth, this bevel gearbox operates quietly and has much less transmittable torque than various other bevel gear teeth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel gear stage is usually noticed with a ratio of just one 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total protection, but are already more expensive to produce than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this type of gear tooth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one aspect because of the intersecting axes. Particularly if it is used as a rapidly rotating drive stage in multi-stage gearboxes, special attention must be paid to the assistance life of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. When a right position gearbox is needed, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduce torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and latest technology of improving the geometrical accuracy of the gear teeth profile with the team of experienced professionals. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Speed : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Equipment to which are set 3 World mounted on earth carrier engaging also with the Sun Gear (Pinion) and reduced Result rate is taken through Planet Carrier and Ring Gear is remain stationary. Result shaft maintaining the same direction of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Structure Industry, Agricultural Market, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from excellent quality raw material such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and designed to specifically meet the multiple requirements of our customers. The combination of surface gears and precision gear components ensures performance efficiency and high uptime. The present selection of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to i = 512:1 to end up being noticed. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for most applications and several options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and soft running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or double seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft to get shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one gradual helical stage with a set of Gleason bevel gears and a number of planetary stages. The look of the compact gear devices is based upon exact analyses using FEM techniques, which means overall performance, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production situations and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and electric motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as for example adapter flanges and couplings are not necessary.
A large number of variants ensures the best possible adaptation to the application form.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery occasions for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional elements available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider who products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy efficiency, low noise, long services lifestyle, high radial loading capability, and all at cost effective pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units are offered in high capacity ranges with proven Ever-Power quality. Ready available sizes guarantee not only a large torque spectrum but also a product range that delivers you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary equipment units. Here, you will find off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard item range already contains solutions for a huge number of specific requirements that need to be taken into consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Apparatus, Mining, and Steel industries.