Cycloidal pinwheel reducer is a up-dated of latest type transmissing machine made with K-H-V less teeth engagement and the cycloidal pin steering wheel clenching device, which are widely used in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical conveyors, cranes, Industry and task machinery etc. various fields.
1. Gear is made of high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is followed for all good contact effectiveness, with high accuracy and gears
2. high transmission efficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service life and high bearing capability;
5. convenient to assemble, disassemble and check.
Operation specifications and precautions
1.High modularization design: many equip with various electric motor or other power type conveniently.Same machine type may equip with numerous power motor. It really is easy to recognize the combination and
junction between every machine type.
2.Transmission ratio: okay division, wide scope. The combined machine type may form large transmitting ratio, i.e. end result suprisingly low rotary speed.
3.Form of installation: the position to be installed is not limited.
4.High strength, compact: the box body is constructed of large strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and great grinding process, therefore the bearing ability of unitvolume is high.
5.Long life: Under the condition of appropriate type chosen (including choosing appropriate operation parameters)normal procedure and maintenance, the life of main parts of speed reducer (except sporting parts) shouldn’t be less than 20000 hours. The putting on parts include lubricating bearing, oil seal and essential oil.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High speed ratio and efficiency
Single stage transmission can reach to 1 1:87 of speed-downward ratio and the efficiency is definitely a lot more than 90%. If use multi-speed get the speed-down ratio is certainly bigger.
Being adapted epicyclic transmission theory, the input and outcome shaft are at same axis middle, it is compact.
3. Smooth and secure run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is limited anyway content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can recognize high reduction ratio machine.
2. Small gear clearance
The Travel, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged as well, and there are two gears engaged with 180 degree symmetry. Subsequently, the impact of tooth pitch mistake and cumulative tooth pitch error on the rotation accuracy is relatively average, which makes the positioning precision and rotation accuracy reach an extremely high level.
4. Less parts, convenient installation
The three basic pieces achieve a high deceleration ratio, and they are all on a single axis, therefore the kit is simple to install and easy to shape.
5. Small in size and light in weight
Compared with the previous gear device, the quantity is 1/3, the fat is 1/2, but can buy the same torque ability and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel material USES special steel with excessive fatigue strength.Not the same as ordinary transmission unit, the amount of teeth meshing makes up about on the subject of 30% of the total quantity of teeth. In addition, it is in get in touch with with the surface, to ensure that the pressure borne by each equipment is reduced and excessive torque ability can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the energy loss caused by friction. Therefore, high reduction ratio may be accomplished while maintaining high productivity, and miniaturization of traveling motor could be realized.
8. Low noise
The apparatus meshing cycle rate is low, the transmission movements force balance, which means procedure is quiet, and the vibration is quite small.
◆Substantial speed ratio and substantial efficiency single-stage transmission can perform a deceleration ratio of 1 1:87, and the efficiency is more than 90%. If multi-stage transmission can be used, the deceleration ratio will be larger.
◆Because planetary transmission basic principle is adopted, the insight shaft and end result shaft are on a single axis line, to ensure that the machine style can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is much larger, and the mechanism of balancing machine parts causes the vibration and voice limited to a minimum.
◆Reliable use and prolonged service life because the main parts are made of large carbon chromium steel, excessive strength is normally obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is very long.
Cycloid reducer is definitely a cycloid needle teeth meshing planetary transmission principle drive models, is an excellent transmission has many advantages, versatile, and will be both negative and positive operation.
•Big ratio, and substantial efficiency Smooth operation,
• low noise The usage of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically very little wear, durable.
• Compact structure,
• tiny size Because the use of a planetary transmitting, the suggestions shaft and the outcome shaft on the same axis, making the model to obtain the smallest possible size.
• Reasonable design, easy protection, and breakdown easily install,
• minimal number of parts and simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion carrier, increase the output strength and precision.
(2).Hoop clamp coupling have five connection ways well suited for different application environments.
(3).Size in this article PL/PF120(incorporating)precision and high power integral inner gear casing, processed in one station,which remove the cumulative mistake and assembling mistake of split type.Remove casting process;adopt popular of forging process, that may reduce the blank material defects.
(4).The meshing equipment adopt shaving method after carburizing and quenching,which better to make gear surface smooth and high precision,reduce the temperature rising due to gear surface area gluing and friction.
This series worm-gear reducer was engineered after RV worm microreducer, which have a complete norm, wide speed for selection, and several mounting positions. Its functionality and mounting dime nsions conform the same varieties of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, beautiful shape, low noise, compact structure and radiate heat efficiently.
Good sealing and adaptability.Its combination with T equipment reducer and MB/MBN variator may meet all varieties of speed requirement.