Product Description
Product Description
Machine Wheel Transmission straight involute Planetary Custom Pinion Precision Metal Spur Gear
| Item | Customized machined machining gears | |
| Process | CNC machining,CNC milling, cnc lathe machining | |
| material | steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum 7075,7068 brass,C360 brass copper, aluminum Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc | |
| Quality Control | ISO9001 and ISO14001 | |
| Dimension bore tolerances | -/+0.01mm | |
| Quality standard | AGMA, JIS, DIN | |
| Surface treatment | Blackening, plated, anodizing, hard anodizing etc | |
| Gear hardness | 30 to 60 H.R.C | |
| Size/Color | Gears and parts dimensions are according to drawings from customer, and colors are customized | |
| Surface treatment | Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc. | |
| Dimensions Tolerance | ±0.01mm or more precise | |
| Samples confirmation and approval | samples shipped for confirmation and shipping cost paid by customers | |
| Package | Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements. | |
| Delivery Time | Total takes 2~~8weeks usually | |
| Shipping |
Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement. |
Production management:
1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with,
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.
QUALITY CONTROL PROCESS:
1) Inspecting the raw material –IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4) Checking the gears after production finished—- (FQC)
5) Checking the gears after they are finished—–Outgoing quality control (OQC)
Service:
1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.
Packing and shipment:
1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.
FAQ
Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control),
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.
Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented.
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on.
Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping
5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc.
Q6: How long is the Delivery for Your gears and parts?
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.
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| Application: | Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can worm gears be used in precision manufacturing equipment?
Yes, worm gears can be used in precision manufacturing equipment. Here’s a detailed explanation of their use in precision manufacturing:
1. Precision Motion Control: Worm gears can provide precise motion control in manufacturing equipment. Their design allows for high gear ratios, which enables fine adjustments and precise positioning. This is particularly useful in applications where accurate and repeatable movement is required, such as CNC machines, robotic arms, and coordinate measuring machines (CMMs).
2. Load Holding and Backdriving Prevention: Worm gears have a self-locking characteristic, meaning they can hold loads in position without the need for additional brakes or clutches. This feature is advantageous in precision manufacturing equipment where holding a position is critical. The self-locking property also helps prevent backdriving, ensuring stability and accuracy during operation.
3. Compact Design: Worm gears have a compact design, which can be beneficial in space-constrained manufacturing equipment. Their worm and worm wheel configuration allows for a compact footprint, making them suitable for applications where size limitations exist.
4. High Torque Transmission: Worm gears can transmit high torque, making them suitable for heavy-duty precision manufacturing equipment. The meshing of the worm and worm wheel generates a large contact area, enabling efficient power transfer and load handling capabilities.
5. Reduced Noise and Vibration: Worm gears operate with a sliding motion rather than a rolling motion, resulting in reduced noise and vibration levels. This characteristic is advantageous in precision manufacturing equipment, as it helps maintain a quieter working environment and minimizes potential disturbances that could affect the precision of the manufacturing process.
6. Lubrication and Maintenance: Proper lubrication is crucial for the efficient and reliable operation of worm gears in precision manufacturing equipment. Lubricants help reduce friction and wear between the gear teeth, ensuring smooth and accurate motion. Regular maintenance and lubrication schedules should be followed to optimize gear performance and extend their service life.
While worm gears offer several advantages in precision manufacturing equipment, it’s important to consider the specific requirements of the application. Factors such as gear ratio, efficiency, backlash, and operating conditions should be carefully evaluated to ensure that worm gears are the appropriate choice for achieving the desired precision and performance.
Overall, worm gears can be successfully utilized in precision manufacturing equipment, providing precise motion control, load holding capabilities, compactness, and high torque transmission. When properly selected, installed, and maintained, worm gears can contribute to the accuracy, reliability, and efficiency of precision manufacturing processes.
How do you retrofit an existing mechanical system with a worm gear?
When retrofitting an existing mechanical system with a worm gear, several considerations need to be taken into account. Here’s a detailed explanation of the retrofitting process:
- Evaluate the existing system: Before proceeding with the retrofit, thoroughly assess the existing mechanical system. Understand its design, function, and limitations. Identify the specific reasons for considering a worm gear retrofit, such as the need for increased torque, improved efficiency, or enhanced precision.
- Analyze compatibility: Evaluate the compatibility of a worm gear with the existing system. Consider factors such as available space, structural integrity, alignment requirements, and the load-bearing capacity of the system. Ensure that the addition of a worm gear will not compromise the overall performance or safety of the system.
- Select the appropriate worm gear: Based on the requirements and constraints of the retrofit, choose a suitable worm gear. Consider factors such as gear ratio, torque capacity, efficiency, backlash, and mounting options. Select a worm gear that matches the specific needs of the retrofit and is compatible with the existing system.
- Modify or adapt the system: Depending on the compatibility analysis, it may be necessary to modify or adapt certain components of the existing system to accommodate the worm gear. This can involve making adjustments to shafts, bearings, housings, or other mechanical elements. Ensure that any modifications or adaptations are carried out with precision and adhere to industry standards.
- Install the worm gear: Install the selected worm gear into the modified or adapted system. Follow the manufacturer’s instructions and guidelines for proper installation. Pay attention to torque specifications, lubrication requirements, and any specific assembly procedures. Ensure that the worm gear is securely mounted and aligned to minimize misalignment and maximize performance.
- Test and optimize: After the installation, thoroughly test the retrofitted system to ensure its functionality and performance. Conduct tests to verify torque transmission, efficiency, backlash, noise levels, and any other relevant parameters. Monitor the system during operation and make any necessary adjustments or optimizations to fine-tune its performance.
- Document and maintain: Document the retrofitting process, including any modifications, adjustments, or optimizations made to the existing system. Keep records of installation procedures, test results, and maintenance activities. Regularly inspect and maintain the retrofitted system to ensure its continued performance and reliability.
It’s important to note that retrofitting an existing mechanical system with a worm gear requires expertise in mechanical engineering and an understanding of the specific system requirements. If you lack the necessary knowledge or experience, it is advisable to consult with professionals or engineers specializing in power transmission systems to ensure a successful retrofit.
How do you install a worm gear system?
Installing a worm gear system requires careful attention to ensure proper alignment, lubrication, and secure mounting. Here are the general steps involved in installing a worm gear system:
- Prepare the components: Before installation, ensure that all the components of the worm gear system, including the worm, worm wheel, bearings, and housing, are clean and free from any contaminants or damage. Inspect the components for any signs of wear or defects.
- Check alignment: Verify that the mating surfaces of the worm and worm wheel are clean and free from any debris. Ensure that the gear teeth mesh properly and that there is no excessive backlash or misalignment. Make any necessary adjustments or repairs before proceeding with the installation.
- Apply lubrication: Lubricate the worm gear system according to the manufacturer’s recommendations. Select a suitable lubricant that provides sufficient lubrication and reduces friction between the worm and worm wheel during operation. Apply the lubricant evenly to the gear teeth and other contact surfaces.
- Mounting: Position the worm gear system in the desired location, taking into account any space constraints or mounting requirements. Use appropriate fasteners, such as bolts or screws, to securely attach the system to the surrounding structure or base. Ensure that the mounting surfaces are clean, flat, and able to withstand the forces and loads exerted by the gear system.
- Alignment and adjustment: Once the worm gear system is mounted, check the alignment again and make any necessary adjustments. Ensure that the worm and worm wheel are properly engaged and that there is no excessive play or binding. Pay attention to any specified alignment tolerances provided by the manufacturer.
- Testing and operation: After installation, conduct a thorough functional test of the worm gear system. Verify that it operates smoothly, without unusual noise or vibration. Check for proper engagement of the gear teeth and ensure that the system performs as intended under different load conditions. Monitor the system’s performance during initial operation and address any issues or abnormalities promptly.
It’s important to follow the specific installation instructions provided by the gear system manufacturer. Different worm gear designs and applications may have additional installation requirements or considerations that should be taken into account.
Proper installation of a worm gear system ensures its reliable operation, minimizes wear, and maximizes its lifespan. If you are unsure about any aspect of the installation process, it is recommended to consult the manufacturer or seek the assistance of a qualified professional.
editor by CX 2024-01-03