Quite a few projects are exclusive within the industry and represent many of the most challenging sizes and geometries of gears gear rack for Woodworking Industry produced today. We maintain an array of rare gear shaping devices as well as advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, work, and rack sizes, forms, and patterns.
To achieve the high rack power the customer required, the main of the teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no additional manufacturers can create. The part shown here is a helical equipment rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an upgraded part which is necessary to the procedure of their machine and had previously been unable to find someone with the capacity to cut the required size of helical rack. Many times customers contact us because OEM parts are no longer available or are cost prohibitive. Often, clients have found that the quality of replacement parts produced by us exceed the quality their OEM parts.
To attain the high rack strength the customer required, the root of one’s teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no various other manufacturers can produce. The part shown this is a helical gear rack that is used on a Maag equipment manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the comprehensive know-how of our skilled experts in both device and machine engineering, our clients benefit from a unique synergy effect that leads to a higher service existence of both machine and equipment, in addition to an optimal formed component quality. We try to surpass your anticipations and ensure your success with this quality.
For years, a machine tool builder had manufactured their personal precision gear racks to attain ultra-precise positioning on the machines. They also required this because their important customers demanded that their machines maintain accurate positioning without any error compensation on the axis.
To save lots of costs, they wished to find a gear rack provider who could obtain the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide variety of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) gear rack, which acquired a total pitch deviation of less than twelve microns (< 0.012 mm) over a a single meter length. The actual pitch deviation was measured at 20º C and marked on each rack.